Startup enterprises and small CPG manufacturers, with few instances, begin with at least some technology capital expenditure. Complete automation of their end-of-line packing, on the other hand, is more likely to happen later. Even though both manual and semi-automatic case erectors are typical in a developing firm, there may be some expenses associated with using both techniques and some advantages of transitioning to fully automated equipment. Investing in and expanding a secondary packaging business is not an easy option. Careful planning and research are required to ensure that this addition will boost your throughput and efficiency.
Here are some reasons to choose a fully automated case erector
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1. Speed up the process.
Human hands open and manage the case blanks in semi-automated and manual case erector models; however, an automated case erector eliminates this time-consuming procedure. Even if you have an A-team working on manual case creation, one employee can build 2-5 instances each minute. On the other hand, an automated case forming may make up to 30 points per minute, significantly increasing throughput.
2. Reduces Backlog.
It takes a long time and a lot of effort to build a case by hand. Workers must make a sufficient amount of built points before they may begin packing. This not only increases manufacturing time but also consumes virtual floor space. A robotic case forming can create cases on-demand, freeing up floor space for other uses.
3. Operational simplicity
Unlike a manual or semi-automatic approach, an automated case erector does not handle the corrugated cardboard blanks during creation. The machine opens, squares, and closes the case’s bottom. All that is required is for a user to load the blanks and enter the parameters, and the machine will take care of the rest.
4. quicker switchovers
The necessity for qualified operators to accomplish a transition is one reason people are hesitant to invest in new equipment. Today’s automated case erectors are intended to achieve changeovers in minutes. When a line requires numerous different-sized cases, executing quick, uncomplicated changeovers will decrease downtime and allow your operators to focus on other productive duties. Opt for a machine with fewer components and parts. This cuts downtime even further because there are more occasional pieces to maintain.
5. Utilization of labor resources in a more efficient manner
A labor shortage and historically low unemployment have posed issues in the industrial sector for much of the last decade (excluding the COVID-19 phase). According to a Deloitte report, the United States would have 2.4 million unfilled manufacturing positions between 2018 and 2028. Forming boxes and cases for eight-hour shifts is a challenging job to fill and keep for any duration of time. Case formation automation frees up time that would otherwise be spent recruiting and vetting candidates for a high-turnover position. It also allows for more intelligent people resource allocation.
6. Reduce the risk of injury and overuse.
The repetition of forming and sealing cases during 8-hour shifts can cause strain injuries in the tendons of the arms, wrists, shoulders, and hands. Repetitive strain injuries can impair productivity, increase the time away from work for treatment and recovery, and diminish job satisfaction in the long run. Any chance to lessen the risk of repetitive strain injury promotes worker performance and wellbeing in the manufacturing industry. Case formation that is automated decreases employee and corporate vulnerability.
In conclusion, there are various reasons to invest in fully automated case erectors. They offer multiple advantages to help in accessible productions.
